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Custom Mailer Boxes with Inserts

Protect, present, and impress with Custom Mailer Boxes with Inserts from Rapid Custom Boxes. Designed for maximum protection and premium presentation, these boxes keep your products safe and perfectly positioned during shipping. Each insert is tailored to your product’s shape, ensuring a snug fit and luxury unboxing experience. Ideal for eCommerce, retail, and subscription brands, our mailer boxes can be fully customized with your logo, colors, and finishes. Combine functionality and branding in one smart, sustainable packaging solution.

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    Secure, Smart, and Stunning Packaging

    Your packaging says everything about your brand, and Custom Mailer Boxes with Inserts from Rapid Custom Boxes take that message to a new level. These boxes combine sturdy construction with precision-fit inserts, offering exceptional product protection and a memorable unboxing experience. Whether you’re shipping cosmetics, candles, electronics, or promotional kits, these custom mailers deliver your products safely and stylishly.

    Precision-Fit Inserts for Perfect Presentation

    The secret to premium packaging lies inside. Our custom inserts are tailored to your product dimensions, ensuring every item stays secure, stable, and visually appealing during transit. No more rattling, scratching, or product movement, just clean, confident presentation.

    Available insert options include:

    • Die-cut cardboard inserts for structured fit and support

    • Foam inserts for high-end or fragile items

    • Kraft paperboard inserts for eco-friendly protection

    • Corrugated or molded pulp inserts for added durability

    Each insert can be designed with custom cutouts, compartments, or trays to match your product lineup, perfect for curated kits or premium product sets.

    Fully Customizable Design Options

    Your mailer boxes with inserts can be customized in every aspect:

    • Materials: Choose from Kraft, corrugated, or rigid board

    • Printing: Digital, offset, CMYK, or PMS color printing

    • Finishes: Gloss, matte, soft-touch, embossing, debossing, foil stamping, or spot UV

    • Add-ons: Custom die-cuts, windows, magnetic closures, or branded tape

    This level of customization allows your packaging to align seamlessly with your brand identity, turning every unboxing into a marketing moment.

    Sustainable & Eco-Friendly Materials

    Sustainability meets sophistication at Rapid Custom Boxes. We offer eco-friendly mailer boxes made from recyclable and biodegradable materials. Our inserts can also be produced using recycled Kraft paper or molded pulp, ensuring you protect both your products and the planet.

    By switching to eco mailer boxes with inserts, you demonstrate environmental responsibility, a key factor in brand trust and customer retention.

    Ideal for Every Industry

    Our custom mailer boxes with inserts are versatile, making them suitable for various industries:

    • Beauty & Cosmetics: Securely hold bottles, jars, and makeup palettes

    • Electronics: Keep gadgets and accessories perfectly fitted

    • Food & Beverage: Deliver fragile glass bottles or jars safely

    • Subscription Boxes: Create a high-end unboxing experience

    • Corporate Gifts: Present branded merchandise or PR kits professionally

    Functional, Lightweight, and Cost-Effective

    These mailer boxes are lightweight yet robust, reducing shipping costs while maintaining product integrity. Inserts minimize the need for extra padding, saving time and materials during packing.

    Each box is delivered flat for space-efficient storage and can be assembled quickly when needed, perfect for eCommerce fulfillment centers.

    Why Choose Rapid Custom Boxes?

    • Fully customizable designs and inserts

    • Premium printing and finishing options

    • Eco-friendly materials and production

    • Fast turnaround and affordable bulk pricing

    • Expert packaging consultation and free design support

    With Rapid Custom Boxes, you’re not just ordering packaging, you’re investing in an experience that elevates your brand, boosts customer satisfaction, and enhances your perceived value.

    Make Every Unboxing Count

    In today’s competitive market, your packaging is your silent salesperson. Custom Mailer Boxes with Inserts help you tell your brand story through texture, structure, and presentation. From eCommerce startups to luxury brands, our solutions ensure your packaging stands out and your products arrive in style.

    Order your Custom Mailer Boxes with Inserts today and make every delivery an unforgettable experience.

    Frequently Asked Questions (FAQs)

    1. What are Custom Mailer Boxes with Inserts?
    They are shipping boxes that include tailored inserts designed to securely hold and display products during delivery and unboxing.

    2. What materials are used for inserts?
    Inserts can be made from foam, cardboard, Kraft paper, or molded pulp, depending on your product’s size and fragility.

    3. Can I print my brand logo on the inserts and box?
    Yes, both the box exterior and the inserts can be printed with your logo, design, or custom artwork.

    4. Are these boxes eco-friendly?
    Yes, we offer recyclable and biodegradable mailer boxes and inserts made from sustainable materials.

    5. Do you offer custom sizes?
    Absolutely! We can create custom mailer boxes and inserts based on your specific product dimensions.

    6. What products work best with these boxes?
    They’re ideal for cosmetics, electronics, candles, PR kits, and premium subscription boxes.

    7. Can I order samples before bulk production?
    Yes, you can request a prototype or sample before confirming your bulk order.

    8. Do you offer bulk or wholesale pricing?
    Yes, we provide discounted rates for large or recurring orders.

    9. How long does production take?
    Standard turnaround is 8–10 business days after final design approval, with express options available.

    Specifications

    Paper Stock

    10pt – 24pt Eco-Friendly Kraft, Corrugated & Flute Stock

    Printing

    CMYK, PMS, Without printing

    Coating

    Semi Gloss AQ, Gloss UV, Matte UV, Spot Gloss & Matte UV

    Proof

    Digital Proof, 3D Mock-up

    Custom Mailer Boxes with Inserts

    Quantity

    Minimum 50 to Max 500,000

    Dimensions

    Available in all Custom Sizes

    Default Process

    Die Cutting, Gluing, Scoring, perforating

    Options

    Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink

    Custom Packaging FAQs

    How do we manufacture our custom boxes, and what procedure do we follow to ensure the integrity and durability of our offers? Learn everything by asking directly our customer support representatives. For your convenience, we have provided all the answers to the frequently asked questions here.

    WORLDWIDE DELIVERY

    Free shipping to over 200 Countries.

    MANUFACTURER GUARANTEE

    100% Quality Assurance Guarantee.

    GREAT VALUE

    Packaging at affordable prices.

    ONLINE SUPPORT

    Monday-Friday from 8AM-5PM EST.

    WORLDWIDE DELIVERY

    Free shipping to over 200 Countries.

    GREAT VALUE

    Packaging at affordable prices.

    MANUFACTURER GUARANTEE

    100% Quality Assurance Guarantee.

    ONLINE SUPPORT

    Monday-Friday From 8AM-5PM EST.

    Company Services

    At Rapid Custom Boxes, we redefine packaging solutions with innovation and precision. Our services encompass bespoke packaging designs, eco-friendly materials, and a commitment to elevating your brand's identity. Experience excellence in custom packaging that sets your products apart. Choose Rapid Custom Boxes for packaging that speaks volumes.

    Bigger discounts offer for large orders

    Bigger Discounts Offer for large orders Prices are negotiable based on your purchase volume and Fixated prices can be offered based on frequency of the order.

    Easy To Order

    Easy To order you can make your online order through our Live Chat Support on our website, direct call or e-mail our support team.

    E-Billing Services

    All customers are provided with E-statements of their purchase, for future order and their records.

    FREE Flat View and 3D Digital Proof

    Upon agreement of price quote, all clients are provided with Flat View in a template form & also 3D Mockup proof of their own exact boxes for approval.

    Risk Free, Quality Assurance

    We’ve State of the art production facility and all printed jobs are run through our strict quality assurance department, to prevent quality complains.

    Printed Method

    We use Off-set printing to achieve excellent printing results. However, Digital and screen printing is also available depending on box requirements.

    Need a Sample?

    No problem! We can make you a single custom box with your design and dimensions.

    Upcoming Offers

    Are you looking for special discount offers to get premium packaging solutions at amazing rates? Here are this week's promotional offers that you must not ignore. 

    REVIEWS

    Satisfied Client Stories

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    Feel free to scroll through our vast box categories to boost your business with a suitable packaging solution. Whatever product you are dealing in, we have the perfect box with all the aesthetical and functional features. 

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