



Custom Poly Mailers
Ship smarter with Custom Poly Mailers from Rapid Custom Boxes, the perfect packaging solution for lightweight and soft products. Made from durable, tear-resistant polyethylene, these mailers keep your items safe from dirt, moisture, and tampering during transit. Fully customizable with your logo, colors, and branding, they help your business look professional while keeping costs low. Available in multiple sizes and finishes, our poly mailers combine functionality, style, and affordability, ideal for eCommerce brands, boutiques, and subscription services.
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In a competitive eCommerce world, packaging is more than protection, it’s part of your brand identity. Custom Poly Mailers from Rapid Custom Boxes offer a durable, flexible, and customizable shipping solution that ensures your products arrive safely and in style. Designed to be lightweight, weather-resistant, and cost-effective, they’re ideal for shipping apparel, accessories, soft goods, and non-fragile items efficiently.
Built for Strength and Durability
Our poly mailers are made from premium-grade polyethylene (LDPE), a lightweight yet tear-resistant plastic known for its exceptional strength and flexibility. The self-sealing adhesive flap ensures tamper-proof protection, while the moisture-resistant surface keeps your items dry even in challenging weather conditions. Whether you’re shipping locally or internationally, these mailers are tough enough to handle the journey.
Custom Branding and Printing Options
Turn every shipment into a branding opportunity with Custom Printed Poly Mailers. At Rapid Custom Boxes, we offer complete customization, from full-color printing and logo placement to creative patterns and finishes.
Available options include:
Printing Methods: CMYK, PMS, or digital printing for vivid graphics
Finishes: Matte, gloss, or metallic coatings
Sizes: Multiple standard and custom dimensions
Add-ons: Tear strips, resealable flaps, or custom adhesive options
Custom poly mailers give your customers a great first impression while reinforcing brand recognition. Every delivery becomes a marketing touchpoint that builds trust and loyalty.
Lightweight, Cost-Effective, and Sustainable Options
One of the major advantages of poly mailers is their lightweight design, which reduces shipping costs significantly compared to boxes. Despite their slim structure, they offer remarkable protection for soft and flexible items.
At Rapid Custom Boxes, we also offer eco-friendly poly mailers made from recycled or biodegradable plastic. These sustainable options allow your business to ship responsibly without compromising durability or design quality.
Ideal for a Wide Range of Products
Our custom poly mailers are suitable for businesses in various industries:
Apparel and fashion brands, ship clothing without bulk.
Subscription boxes, lightweight yet visually appealing packaging.
E-commerce stores, cost-efficient for shipping soft goods.
Beauty and lifestyle brands, elegant, branded packaging that elevates customer experience.
Their sleek appearance and professional feel make them a favorite among modern online retailers aiming for efficient and stylish fulfillment.
Why Choose Rapid Custom Boxes?
High-quality LDPE material for superior protection
Moisture, dust, and tear-resistant construction
100% customizable printing and sizing options
Affordable wholesale pricing and fast turnaround
Optional eco-friendly, biodegradable material upgrades
Expert design and packaging consultation
Every detail is engineered to enhance brand presentation, minimize costs, and improve customer satisfaction, all backed by Rapid Custom Boxes commitment to excellence.
Your Brand Deserves Better Packaging
Today’s consumers expect packaging that reflects quality, care, and creativity. Custom Poly Mailers check all those boxes, literally. They’re sleek, protective, and completely brandable, ensuring your business stands out in a crowded marketplace.
With our advanced printing capabilities, competitive pricing, and dedicated design team, Rapid Custom Boxes helps your brand deliver every package with confidence and class.
Order your Custom Poly Mailers today and experience packaging that’s durable, affordable, and designed to leave a lasting impression.
Frequently Asked Questions (FAQs)
1. What are Custom Poly Mailers made of?
They’re made from high-quality polyethylene (LDPE), a strong, lightweight, and flexible plastic ideal for shipping soft and non-fragile products.
2. Are Poly Mailers waterproof?
Yes, they are moisture-resistant and protect your items from dirt, dust, and light rain during transit.
3. Can I print my logo and design on Poly Mailers?
Absolutely. We offer full-color printing, logo placement, and complete design customization to match your branding needs.
4. Are these mailers recyclable or eco-friendly?
We offer both standard and eco-friendly options, including recyclable and biodegradable poly materials.
5. What sizes are available for Custom Poly Mailers?
We provide multiple standard sizes and can manufacture custom dimensions based on your product needs.
6. Do Poly Mailers have self-sealing adhesive strips?
Yes, our mailers include strong peel-and-seal adhesive closures for secure and tamper-proof packaging.
7. Are they suitable for shipping clothing and soft items?
Yes, poly mailers are perfect for shipping apparel, textiles, and other flexible items that don’t require rigid protection.
8. Do you offer bulk or wholesale discounts?
Yes, we provide wholesale pricing for bulk orders, ensuring cost efficiency for eCommerce and retail businesses.
9. How quickly can I receive my order?
Turnaround time depends on your order size and customization, but Rapid Custom Boxes offers fast production and worldwide delivery.
Specifications
Paper Stock
10pt – 24pt Eco-Friendly Kraft, Corrugated & Flute Stock
Printing
CMYK, PMS, Without printing
Coating
Semi Gloss AQ, Gloss UV, Matte UV, Spot Gloss & Matte UV
Proof
Digital Proof, 3D Mock-up

Quantity
Minimum 50 to Max 500,000
Dimensions
Available in all Custom Sizes
Default Process
Die Cutting, Gluing, Scoring, perforating
Options
Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
Custom Packaging FAQs
How do we manufacture our custom boxes, and what procedure do we follow to ensure the integrity and durability of our offers? Learn everything by asking directly our customer support representatives. For your convenience, we have provided all the answers to the frequently asked questions here.
WORLDWIDE DELIVERY
Free shipping to over 200 Countries.
MANUFACTURER GUARANTEE
100% Quality Assurance Guarantee.

GREAT VALUE
Packaging at affordable prices.
ONLINE SUPPORT
Monday-Friday from 8AM-5PM EST.
WORLDWIDE DELIVERY
Free shipping to over 200 Countries.
GREAT VALUE
Packaging at affordable prices.
MANUFACTURER GUARANTEE
100% Quality Assurance Guarantee.
ONLINE SUPPORT
Monday-Friday From 8AM-5PM EST.
Company Services
At Rapid Custom Boxes, we redefine packaging solutions with innovation and precision. Our services encompass bespoke packaging designs, eco-friendly materials, and a commitment to elevating your brand's identity. Experience excellence in custom packaging that sets your products apart. Choose Rapid Custom Boxes for packaging that speaks volumes.
Bigger discounts offer for large orders
Easy To Order
E-Billing Services
FREE Flat View and 3D Digital Proof
Risk Free, Quality Assurance
Printed Method
Need a Sample?
No problem! We can make you a single custom box with your design and dimensions.
Upcoming Offers
Are you looking for special discount offers to get premium packaging solutions at amazing rates? Here are this week's promotional offers that you must not ignore.
REVIEWS
Satisfied Client Stories
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